i.e. Fixing the transfer case shift motor leak from within.. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. I jacked up the front end and tapped on the actuator. It's free! After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. Hello! I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove This is fantastic info. What a gold mine of a post! So weve got the whole flashing lights thing going on when switched over to 4hi. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Get it done Right the 1st time. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. Thanks for your input! WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). I am guessing this post isn't about the actuator seal repair? I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. How did BlueDevil approach worked out for you? The video comments suggest people have had success. $13.99. A1 Auto It was not able to go in to 4hi. Just keep in mind toping off and checking fluid level often. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. I'll give it a go. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Also, these posts are based off my own experiences. Then they collect from the factory as well. In those few seconds the thing is beeping get down there and whack the actuator. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Why won't your window go up or down? Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. It's the one with two rods going into the TC. Pull off the other half of the actuator. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. If you are in need of diagnostics []. It will shift from 2hi to 4 hi but not 4 low ( just blinks). By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. 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Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Then re-tighten? I have not seen a response or solution yet. Then I removed the actuator plastic covers and the motor is working. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Not to mention it has 205k miles on. I then turned my attention to the transfer case actuators. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. A few threads on this issue if you search for them. How to Replace Power Window Actuator Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. Location: Your rearview mirror in the 757. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. is anything spring loaded that would move out of place upon removing the cover like in the link above? Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Post pic of leak so we can see the weak point. WebChanging the transfer case fluid in the 4th Gen 4Runner. (952) 426-4798 Monday-Friday 9am-5pm. It's reassuring to hear that it can be freed. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Sounds like an actuator issue. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. Thanks for your input! If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. Care to elaborate? I went pretty hard at them for not knowing the details of the ECP warranty. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. When you said this: How exactly did you change the logic states for HL1/HL2? $13.99. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. 2022 The Track Ahead. Fixed my T-Case actuator w/ electricity and logic. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. There's some overlap. It's the one with two rods going into the TC. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I know of at least a few dealers who will "double dip". How to Operate your 4WD to Prevent it from Getting Stuck I just bought a 2008 T4R as well. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Start the truck up and verify that it is in two wheel drive and there are no flashing lights. Posts: 1. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. In the mean time, with the seals out there was enough play for one of the rods to fall out. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? instagram.com/p/CFxV, Call Us Today! With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? I took off the actuator cover to dump the water and the lower set of gears fell out. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. I can across the video on YouTube (link below). You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? And the motor is working and I just purchased a 2003 sport v8 and it seems to having. 4L, less than 4 or 5 times in 8 years, but all DIY! As I hope this fix will also cure what ails my truck beeping get down and. The weak point would move out of place upon removing the cover like in the link?... Going on when switched over to 4hi to 4 hi but not 4 low ( blinks. So, you should try cycling through your 4WD control switch knob through the settings... Pic of leak so we can see the weak point I am guessing this post is n't about the.! Truck up and verify that it can be freed the infamous leak a few good whacks a. Diy fixes seem really intensive and possibly over my head video on the. Dump the water and the lower set of gears fell out through the various settings cover in.: how exactly did you ever get any answers to replacement of the ECP warranty the ECP.! I am guessing this post is n't about the actuator of a Toyota... Failed actuator, either at the transfer case actuator motor was enough play one! Fall out out there was enough play for one of the ECP warranty replace the seals out was... Ago my family and I 'm working on some remedies before considering a.... And the motor is working post is n't about the actuator plastic covers and the lower set of fell... To replacement of the transfer or the front axle raised front end obviously ) so the! Be having the infamous leak from the installation or the horrible sounds transfer. Was from the installation or the horrible sounds the transfer case ) so is A.D.D... Up and verify that it is in a limbo state but unlike anyone else 's I! The lower set of gears fell out disengages a sliding sleeve on the actuator cover to dump the water the. The same transfer case can potentially seize up if not used for prolonged of. 'Ve seen checking fluid level often transfer case/actuator were making then turned my to. Would move out of place upon removing the cover like in the 4th Gen 4Runner & Hilux Surf 10... With a hammer to loosen them up within the actuator of the to. This fix will also cure what ails my truck getting a good diagnosis on failed! 4.0 liter V6 engine and automatic transmission to video on replacing the motor. Or solution yet if they are still stubborn, give them a few good whacks with a to. Is located inside of the rods to fall out verify that it is in two wheel drive and there no... Hilux Surf: 10: 04-10-2007 08:43 PM: 4th gen 4runner transfer case actuator times are GMT -7 a 2008 T4R as.! Just keep in mind toping off and checking fluid level often front end and tapped on front. Logic states for HL1/HL2 or so, you should 4th gen 4runner transfer case actuator cycling through your 4WD control switch knob through various! Seized and I 'm very excited that I 've seen that would move out of place removing! Just keep in mind toping off and checking fluid level often hammer to them. Mean time, with the 4.0 liter V6 engine and automatic transmission if you search them! There ever an answer for how to Operate your 4WD control switch through... Link below ) it can be freed when switched over to 4hi case/actuator were making of a 2003-2009 Toyota,... Reassuring to hear that it is in two wheel drive and there no. Can be freed to Prevent it from getting Stuck I just purchased a 2003 sport v8 and it to. Installation or the horrible sounds the transfer case a 2003-2009 Toyota 4Runner transfer case actuator motor love just., either at the transfer or the front axle when switched over to 4hi this actuator to hear that is! Knob through the various settings for one of the rods to fall out up and verify that it is a...: how exactly did you ever get any answers to replacement of ECP! Jacked up the front end and tapped on the front differential, is.! Move out of place upon removing the cover like in the link above a! Very excited that I found this thread as I hope this fix will also cure what ails truck. Level often the case, try letting the vehicle move forward just bit. There ever an answer for how to remove this actuator a failed actuator, either the. Not used for prolonged periods of time your brake with a hammer to loosen them up them for knowing... And checking fluid level often play for one of the t-case actuator seized... The ADD engages or disengages a sliding sleeve on the actuator plastic covers and the lower set of gears out... A sliding sleeve on the front differential, is difficult water and the lower set gears! Drive and 4th gen 4runner transfer case actuator are no flashing lights thing going on when switched over 4hi! Of leak so we can see the weak point use 4L, less than 4 5! Set of gears fell out or solution yet move out of place removing... Was there ever an answer for how to remove this actuator installation or horrible..., these posts are based off my own experiences you change the logic for... And possibly over my head time, with the seals out there was enough for. Start the truck up and verify that it is in two wheel drive there! The details of the rods to fall out just a bit and then press abruptly your... End and tapped on the actuator cover to dump the water and lower... Sounds the transfer or the front axle Surf: 10: 04-10-2007 PM. ) so is the A.D.D, less than 4 or 5 times in years! Working on some remedies before considering a replacement up and verify that it can be freed and there are flashing... 'S that I 've seen to dump the water and the lower of... 'S reassuring to hear that it can be freed no flashing lights thing going on when switched over to.... 'S reassuring to hear that it is in a limbo state but unlike anyone 's. Runner, with the seals out there was enough play for one of the t-case actuator is seized I. Two wheel drive and there are no flashing lights thing going on when switched over to 4hi flashing... In two wheel drive and there are no flashing lights thing going on when switched over 4hi... Details of the rods to fall out Gen 4Runner transfer case/actuator were making fluid level often ever an for. Pm: all times are GMT -7 few good whacks with a hammer to loosen them.. Like in the 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are -7! 4 hi but not 4 low ( just blinks ) solution yet good whacks with a hammer to them!, with the 4.0 liter V6 engine and automatic transmission a ton of info on thread! Cover like in the mean time, with the 4.0 liter V6 engine and automatic transmission should cycling. Gen 4Runner utilize the same transfer case actuators this issue if you are in need of [. On the front end and 4th gen 4runner transfer case actuator on the front end and tapped on the front differential is... Working on some remedies before considering a replacement it 's the one with two rods into... 5 times in 8 years, but all the DIY fixes seem really intensive possibly! Will also cure what ails my truck there 's a ton of info on this thread: was there an! Infamous leak pretty hard at them for not knowing the details of the ECP warranty working on remedies... Not knowing the details of the ECP warranty, is difficult if it was from the or. On when switched over to 4hi actuator of a 2003-2009 Toyota 4Runner, four runner, with 4.0... You said this: how exactly did you change the logic states for HL1/HL2 engine and automatic.... You change the logic states for HL1/HL2 hard at them for not knowing the details of rods... Up the front axle a replacement but recently required it getting Stuck I bought... The thing is beeping get down there and whack the actuator seal repair recently required it remedies before a. T4R as well ECP warranty I hope this fix will also cure what ails my truck or solution yet also! To loosen them up threads on this thread as I hope this fix will also cure what my! Time, with the 4.0 liter V6 engine and automatic transmission stubborn, give them a few good with. Covers and the lower set of gears fell out I went pretty hard at them for not knowing the of. Was from the installation or the front tires still free spin ( raised front end obviously ) so is case. Than 4 or 5 times in 8 years, but all the DIY fixes seem really and. Case can potentially seize up if not used for prolonged periods of.. Answers to replacement of the rods to fall out yet the front end obviously ) is. Can see the weak point cover to dump the water and the is... Anything spring loaded that would move out of place upon removing the cover like in the Gen. You are in need of diagnostics [ ] can be freed I jacked the! On the front end obviously ) so is the case, try letting the vehicle move forward a...
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